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Difference between radiator spray painting and powder coating

Powder coating and spray painting are two common surface treatment processes for radiators, both aimed at anti-corrosion, rust prevention, and beautifying the appearance. However, there are significant differences in process principles, performance characteristics, and applicable scenarios. Below is a detailed comparison from multiple dimensions:

1Different process principles

· Spray coating (powder coating)

· Using solid powder coating (mainly composed of resin, pigment, curing agent, etc.), the powder is charged by an electrostatic spray gun, adsorbed on the surface of a metal radiator, and then enters a high-temperature oven (usually 180-220 ℃) for curing. The powder melts and crosslinks to form a uniform solid coating.

· Characteristics: solvent-free, relying on electrostatic adsorption and high-temperature curing, with a thick coating thickness (generally 50-150 μ m).

Spray painting (liquid spraying)

· Using liquid coating (composed of resin, pigment, solvent, additives, etc.), the coating is atomized by a spray gun and sprayed onto the surface, and cured into a film by solvent evaporation or chemical reaction.

· Characteristics: It relies on solvents (such as paint thinners) to dissolve coatings, resulting in thin coatings (usually 10-50 μ m) that require multiple sprays to achieve a thicker thickness.

2Performance comparison

Comparison items

Powder coating

Spray painting

Coating thickness

Thicker (50-150 μ m), evenly covered

Thin (10-50 μ m), prone to uneven thickness

adhesion

Strong and not easily detached

Weak, long-term use may cause peeling and flaking

corrosion resistance

Excellent, able to resist acidic, alkaline, and humid environments

Generally, long-term exposure to water vapor may cause rusting (requiring primer assistance)

Scratch and Wear Resistance

High hardness (usually above 2H), impact resistance

Low, easily scratched, with hardness mostly between HB-H

high temperature resistance

Good (can withstand 120-200 ℃, depending on the type of powder)

Poor (generally resistant to 60-80 ℃, prone to discoloration and cracking at high temperatures)

Appearance texture

Mainly matte or semi matte, with a smooth surface and no sagging

Glossiness options available (high gloss, matte), but prone to orange peel and flow marks

environmentally

No solvent volatilization, low VOC (volatile organic compound) emissions

Containing solvents, VOC will be released during construction, ventilation needs to be done well

 


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